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Brownells

40 To 1 (97.5% Lead, 2.5% Tin) Bullet Casting Alloy - 40 To 1 Bullet Casting Alloy 5lb Ingot

Our editorial team reviews specifications, product data, and field-use information to keep pages accurate.

40 Parts

97.5% lead and 2.5% tin

Approximate Brinell

Hardness of 8.5

Softer Alloy

Intended for black powder velocities

Consistent Expansion

Excellent weight retention

Made From

Virgin metals, not scrap

$26.99
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SKU: 080001504

Overview

This casting alloy is intended for handloaders who want a softer material for bullet casting, especially in black powder applications. Formulated at 40 parts lead to 1 part tin, it is described as having a Brinell Hardness of approximately 8.5 and is sold as a roughly 5-pound ingot. The use of virgin metals, rather than scrap, is noted in the product data for those who prefer a cleaner starting material. Because it is a softer alloy, it is suited to shooters focused on consistent expansion and weight retention at black powder velocities.

Why Hunters Choose the Brownells

40 Parts

Lead to 1 part tin

Approximate Brinell

Hardness of 8.5 for consistent

Consistent Expansion

At black powder velocities

Promotes Excellent

Weight retention in cast bullets

Made From

Virgin metals rather than scrap

Key Features

  • 40 parts lead to 1 part tin, with 97.5% lead and 2.5% tin composition
  • Approximate Brinell hardness of 8.5
  • Softer alloy intended for black powder velocities
  • Designed for consistent expansion and excellent weight retention
  • Made from virgin metals, not scrap
  • Sold by the ingot; weight is approximately 5 pounds

Best Used For

  • Black powder hunters loading bullets for lower-velocity applications
  • Shooters wanting a softer casting alloy with approximate Brinell hardness 8.5
  • Reloaders seeking virgin-metal ingots sold individually by approximate weight
  • Users focused on consistent expansion and weight retention in cast bullets

Specifications

Alloy Ratio40 parts Lead to 1 part Tin
Brinell Hardnessapproximately 8.5
Lead Percentage97.5%
Material Sourcevirgin metals
Sold Bythe ingot
Source Materialnot from scrap
Tin Percentage2.5%
Weightroughly 5 pounds
Weight Unitpounds

Pros

  • 40 parts lead to 1 part tin for a softer casting alloy formulation.
  • Approximate Brinell hardness of 8.5 for consistent alloy softness.
  • Designed for consistent expansion at black powder velocities.
  • Promotes excellent weight retention in cast bullets.
  • Made from virgin metals rather than scrap material.
  • Sold as a roughly 5-pound ingot for casting use.

Considerations & Trade-offs

  • This is a softer casting alloy, so it is intended for black powder velocities rather than higher-velocity applications.
  • Each ingot weighs roughly 5 pounds, and the listed weight is approximate rather than exact.
  • The product is sold by the ingot, so multiple units may be needed depending on your casting volume.
  • The description references virgin metals and a Brinell Hardness of approximately 8.5, but those specifications still leave the alloy purpose-specific rather than universal for all casting needs.

Suggested Comparisons

  • Bullet casting alloy
  • Lead-tin alloy ingots
  • Black powder shooting supplies
  • Bullet casting components

Suggested Accessories

  • Bullet casting furnace
  • Casting ladle
  • Ingot mold
  • Bullet sizing die

Frequently Asked Questions

What is this alloy made of?

The product data lists it as 40 parts lead to 1 part tin, or 97.5% lead and 2.5% tin.

How hard is the alloy?

The listed Brinell Hardness is approximately 8.5.

How is it sold?

It is sold by the ingot, and the ingot weight is listed as roughly 5 pounds. The weight is approximate.

Is this made from virgin metal or scrap?

The description says it is made from virgin metals, not from scrap.

What is this alloy intended for?

The description says this softer alloy gives consistent expansion and excellent weight retention when used at black powder velocities.